• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    An unconnected flexible pipe is described for the transport of the fluid at sea. The pipe comprises, from the inside towards the outside, a sealing sheath, a pressure reinforcement layer, at least one tension reinforcement layer. at least one support layer and an extruded outer protective polymer sheath. The at least one backing layer comprises at least one backing strip which is helically wound with a winding angle α of at least about 80 degrees to the longitudinal central axis to provide strip windings along the length of the pipe and the at least one support strip comprises a thermoplastic vulcanized (TPV).
    公开号:FR3079904A1
    申请号:FR1903661
    申请日:2019-04-05
    公开日:2019-10-11
    发明作者:Inger-Margrete Procida
    申请人:National Oilwell Varco Denmark IS；
    IPC主号:
    专利说明:

    Description
    Title of the invention: Unconnected flexible pipe
    Technical Field [0001] The present invention relates to an unconnected flexible pipe suitable for transporting the fluid at sea, such as the transport of petrochemical fluids, for example oil or gas, or in an underwater environment.
    Flexible pipes for offshore applications are generally known from the title "Recommended practice for flexible pipe", ANSI / API 17 B, fifth edition, May 2014 (hereinafter API17B), and the title "Specification for unconnected flexible pipe ”, ANSI / API 17J, fourth edition, May 2014 (hereinafter API17J).
    [0003] Such pipes are generally designated as being connected pipes or unconnected pipes, a connected pipe is generally a pipe in which the steel reinforcement is integrated and connected to a vulcanized elastomeric material. An unconnected pipe is generally a pipe comprising separate layers, comprising a layer (s) of reinforcement and one (or more) layer (s) polymer (s), which allows the relative movement between the layers, the The present invention generally relates to unconnected flexible pipes.
    Such unconnected flexible pipe can include a number of independent layers, such as helically wound reinforcing layers and polymer layers, as well as extruded polymer layers formed around a central bore. A typical steel armored flexible pipe includes from the inside to the outside, an inner armor layer known as a carcass, an internal pressure sheath surrounded by one or more armor layers. The reinforcement layers normally include a pressure reinforcement and a tension reinforcement.The unconnected flexible pipe also comprises an external sheath (also known as an external protective polymer sheath), such as an extruded polymer layer.
    The carcass is not fluid tight and therefore, the internal pressure sheath, usually an extruded polymer layer, forms a bore in which the fluid to be transported is transported and thus allows the integrity and stability of the internal fluid . In some unconnected flexible lines, the carcass can be omitted.
    The reinforcement layers surrounding the internal pressure sheath may comprise, for example, one or more pressure reinforcement layers comprising one or more profiles or reinforcement strips, which are wound around the internal pressure sheath at a large angle (small step), for example greater than 80 °, relative to the central axis of the pipe. This or these pressure reinforcement layers mainly compensate for the radial forces in the pipe. The reinforcement layers surrounding the internal pressure sheath can also usually comprise one or more tension reinforcement layers which are wound at a relatively small angle (large pitch) as between 10 ° and 50 °, relative to the central axis of the pipe. This or these layers of tension reinforcement mainly compensate for the axial forces in the pipe. The reinforcing layers are typically made of steel.
    In general, it is expected that flexible lines will have a lifespan of about 20 years in operation.
    Unconnected flexible pipes are for example used for the transport of fluids, such as oil and gas between offshore installations, for example at great depths of water or at intermediate depths of water. The fluid can be a hydrocarbon fluid, such as gas, petroleum, water, CO2 or their mixture depending on the nature of the hydrocarbon tank. The fluid can also be an injection fluid such as water, CO2 or methanol.
    [0009] During the handling of the unconnected flexible pipes, the pipe is usually subjected to high axial forces. For example during installation, the flexible pipe may be subjected to very high axial tension forces due to the weight of the suspended pipe. For example, the installation of long lengths of pipe at sea, for example like drain pipelines or risers, results in a very high weight of the suspended pipe, causing extremely high tension forces in the part la higher of the pipe which is about to be laid.
    To counter these tensioning forces, the pipe laying systems comprise tracks (tensioners) working with opposite gripping pads, arranged to compress and maintain the flexible pipe not connected over a certain length of the pipe. During installation, compression between the pads generates a high friction force between the pads and the pipe. Often a very high compression pressure is required to counter tension forces and control the movement of the pipe during installation. The required compression pressure can approach the pipe crushing capacity to ensure that the pipe movement is completely controlled by the track.
    Although the track works on the external pipe surface, this surface has no inherent load carrying capacity and the tensile force must therefore be transferred to multiple polymer layers before reaching the reinforcement. line tension. Thus, in order for the track to successfully transfer its force into the tensioning armature of the pipe, the friction must be greater than a certain threshold, both between the tracks of the track and the pipe surface and between all the layers of internal pipe separating the tension armature of the pipe from the pipe surface.
    Very often, the coefficient of friction between the outer sheath and the outermost tension reinforcement wires or any layer between them, can be very low. To obtain sufficient frictional force between the layers, a high compressive force is thus needed by the track, thereby increasing the risk of damaging the outer sheath and / or increasing the risk of deforming the pipe, for example by ovalization of the internal pipe structure. If the internal pipe structure is ovalized, the pipe loses its crushing capacity in deep water and will be considered lost.
    Document WO2014 / 128422 describes a flexible pipe where a non-woven material based on fibers is at least partially embedded inside the polymer of the external sealing sheath, thus increasing the resistance of the external sheath and increasing optionally the friction between the outer sheath and the next layer in the pipe structure.
    Description of the invention [0015] An object of the invention is to provide an unconnected flexible pipe, which partially solves the problem addressed above.
    In one embodiment, an object of the invention is to provide an unconnected flexible pipe, which is suitable for use in very deep waters, for example below 1500 m, as below 2,500 m and which can be laid with little risk of damaging the pipe.
    In one embodiment, an object is to provide an unconnected flexible pipe, which can be installed as a flow pipeline and / or as riser pipes in relatively deep waters, for example at - below 2000 m and where the risk of damaging the pipe during corrosion of the installed reinforcement is very low.
    These and other objects have been resolved by the invention as defined in the claims and as described below.
    Thus, according to the invention, there is provided an unconnected flexible pipe for transporting fluid at sea, which at least partially solves the problem addressed above. The pipe has a length and a longitudinal central axis and it comprises from the inside towards the outside, a sealing sheath defining a bore for the transport of the fluid, a layer of pressure reinforcement comprising at least one wire. helically wound armature with a short pitch, at least one tension armature layer comprising a plurality of helically wound armature wires with a long pitch and an extruded external protective polymer sheath. The pipe further comprises at least one support layer comprising at least one support strip positioned between the outermost layer of the at least one tension reinforcement layer. The at least one support strip from each of the at least one support layer has a length and is wound helically with a winding angle a of at least about 80 degrees from the longitudinal centerline to provide strip windings along the length of the pipe and the at least one support strip comprises a vulcanized thermoplastic (TPV) product.
    It has been surprisingly discovered that the unconnected flexible pipe of the invention requires less track compression force to transfer the friction forces from the track to the most tensioned reinforcement layer located at outside, making the pipe more resistant to damage during installation. In addition, tests indicate that driving according to the invention is more tolerant of ovalization. It has been discovered that the TPV material guarantees good distribution of forces, thereby protecting the internal pipe sections, while simultaneously ensuring a transfer of the friction forces from the track to the outermost tension armor layer. .
    Overall, it has been discovered that the unconnected flexible pipe of the invention has relatively high reliable internal friction, which results in a low risk of slipping between the internal layers. Thus, the reduction in the required compression pressure applied during installation and a better distribution of forces reduce the risk of damaging the pipe during installation.
    Unless otherwise indicated or clearly expressed by the context, the term "substantially" means that ordinary measurement uncertainties or variations and product tolerances, if these are greater, are understood.
    The expression "essentially identical" should be interpreted here to mean that the variants within the measurement tolerances are included.
    It should be emphasized that the term "includes / including" when used here, should be interpreted as an open term, that is to say it must be taken to specify the presence of a characteristic (characteristics) specifically mentioned, such as an element (elements), a unit (units), an integer (whole numbers), a step (steps), a component (components) and a combination (combinations), but does not exclude the presence or addition of one or more other characteristics mentioned.
    Throughout the description or claims, the singular includes the plural unless otherwise indicated or required by the context.
    All the features of the invention and the embodiments of the invention as described here, comprising ranges and preferred ranges, can be combined in different ways within the scope of the invention, except if There are specific reasons for not combining such features.
    The expressions “long pitch” and “short pitch” are relative terms, that is to say that the short pitch is shorter than the long pitch. A winding with an angle of about 75 degrees or more from the pipe axis is generally considered to be a short step and a winding with an angle of about 55 degrees or shorter is generally considered to be a long step .
    The term "axial distance" is used here to mean the distance perpendicular to the axis of the pipe when the pipe is substantially straight.
    The terms "inside" and "outside" of a layer of the pipe are used to designate the relative axial distance, so that inside a layer means the area surrounded by the layer, that is to say with an axial distance shorter than the layer, and "outside a layer" means the area not surrounded by the layer and not contained by the layer, it is ie with an axial distance longer than the layer.
    The term "inner side" of a layer is the side of the layer facing the axis of the pipe. The term "outer side" of a layer is the side of the layer facing away from the axis of the pipe.
    The term "cross-wound layers" means that the layers comprise coiled elongated elements which are wound in the opposite direction relative to the longitudinal axis of the pipe, where the angle relative to the longitudinal axis may be equal or different.
    The term "sea bed" is generally used to designate the sea floor.
    The term "down" means a direction from the surface of the sea to the seabed.
    The expression "winding angle" means a winding angle relative to the longitudinal central axis (or simply referred to as the axis) when the pipe is in a straight condition and unloaded.
    A support layer may be provided by a single support strip or it may include more than one support strip. To guarantee a short winding pitch, it is desired to provide the support layer with four or less support strips, such as two or less support strips depending on the strip width and the pipe diameter.
    The support strip should advantageously not be too thick and it has been found that a thickness of up to about 2 cm is appropriate. In one embodiment, the support strip has a thickness ranging from about 3 mm to about 2 cm, as from about 4 mm to about 1.2 cm, as from 0.5 to 1 cm.
    The maximum width of the support strip can be determined according to the desired winding pitch and the radial location of the support layer relative to the pipe axis. Generally, it is desired that the support strip has a width which is greater than its thickness, preferably between about 1 cm and about 20 cm, as from about 2 cm to 10 cm, as from about 4 cm to about 6 cm.
    Advantageously, the support strip (s) is (are) wound (s) with a winding angle a of between approximately 85 and approximately 89 degrees. The short pitch winding ensures that even when there are multiple support layers, these layers do not increase the bending strength of the pipe beyond acceptable limits.
    Thus, even with several support layers, one can maintain a high and desired flexibility of the pipe compared to a pipe of the prior art without the support layers.
    To maintain high flexibility, one may wish to have two or more support layers of a thinner support strip (s), rather than a single layer of a thicker support strip.
    In one embodiment, the support strip of at least one support layer is wound in a winding direction, which is opposite to a winding direction of the reinforcing wires of the tension layer located the most outside. Thus, the support layer can serve as a retaining layer (anti-deformation) preventing the deformation of the reinforcing wires of the tension layers. The support strip (s) can (advantageously) be pre-stretched before or during application on the tension reinforcement layer.
    In one embodiment, the support strip of a support layer is wound with overlapping windings. Advantageously, the support strip of each support layer is wound with non-overlapping windings. In one embodiment, the strip (s) of each support layer is (are) wound (s) with a space between the adjacent windings. The space can form a clearance, which separates the adjacent windings. The average space preferably represents up to approximately 20% of the width of the support strip (s), preferably approximately 10% or less of the width of the support strip (s), such as up to about 5% of the width of the support strip (s).
    It has been discovered that even when the strip (s) of each support layer is (are) wound (s) with a very narrow space between the adjacent windings or even without space between the adjacent windings, the pipe restores very high flexibility. Thus, in one embodiment, the strip (s) of each support layer is (are) wound (s) with a space between the adjacent windings of about 3% or less, such as about 2% or less than the width of the support strip (s). In one embodiment, the strip (s) of each support layer is (are) wound (s) with a space between adjacent windings of about 2 cm or less, such as about 1 cm, such only about 0.5 cm or less, such as about 0.3 cm or less, or virtually without space.
    Advantageously, the pipe comprises two or more support layers, such as at least 3 support layers, such as up to 10 support layers, such as up to 6 support layers.
    It has been discovered that driving with several layers of support guarantees a surprisingly high distribution of the compression forces, which can guarantee even greater protection against the risk of ovalization due to the compression forces. In particular, when the support strip of each of the support layers is wound with a space between the windings, the transfer of friction forces from the caterpillar to the outermost tension armature layer takes place has proven to be very effective.
    The plurality of support layers can be rolled up with the same winding direction or they can be rolled up crosswise, preferably rolled up crosswise with a winding angle substantially identical to the driving axis. In an embodiment in which the pipe comprises 4 or more support layers, it is desired that at least one of the layers is wound with a winding direction opposite to at least one other of the support layers.
    Thus, the support layers form a very stable support from the dimensional point of view between the outer sheath and the outermost tension armature layer to provide an even better transfer of the gripping forces applied to the outer sheath up to the outermost tension reinforcement and at the same time the layered structure of the support layers guarantees a good distribution of the applied forces to further reduce the risk of ovalization.
    In one embodiment, the support layers of at least two of the respective support layers have the same winding direction, more preferably the support strip (strips) of 3 or more, such that all the respective support layers have a substantially identical winding angle α.
    In one embodiment, the strip (s) of the overlying support layer on the outside of an underlying support layer is (are) wound (s) with the same direction d winding and substantially the same winding angle as the underlying layer. Preferably, the windings of the overlying layer are offset from the windings of the underlying layer, preferably so that the windings of the overlying support layer cover spaces between the windings of the underlying layer.
    It has been discovered that the support layers provide good thermal insulation, in particular when the pipe comprises two or more support layers. In addition, the flexibility of the pipe is almost preserved, providing the layers with substantially the same winding angle.
    The support layers can provide a support structure between the outer sheath and the outermost tension layer, preferably so that the support structure has a determined stacking coefficient while the pipe is in a straight and unloaded condition, in which the stacking coefficient is 90 to 98%, such as at least about 95%.
    The stacking coefficient is the percentage of the space between an inner circumference of the innermost support layer and an outer circumference of the outermost support layer, which is filled with support strips.
    To guarantee a desirable and efficient transfer of the friction forces from the track to the outermost tension reinforcement layer and reduce the risk of ovalization, it has been discovered, desirably, that the support strip mainly consists of TPV. Thus, in one embodiment the support strip comprises at least 80% by weight of TPV, such as at least 90% by weight of TPV. In one embodiment, the carrier strip on a weight basis consists essentially of a vulcanized thermoplastic (TPV) product and optionally up to about 8% by weight, such as up to about 3% by weight of fillers and / or stabilizers and / or plasticizing oils (plasticizers), preferably the support strip is essentially devoid of plasticizing oils.
    In one embodiment, in which the at least one support strip comprises up to approximately 10% by volume of glass beads, preferably hollow glass beads.
    It has been discovered that the risk of sagging or crushing of the glass beads is very low even when they are applied in deep waters where the support layer (s) can (can) be subjected ( s) at a very high hydrostatic pressure. It is believed that the elasticity and at the same time the stable nature of the TPV adds to the protection of the glass beads. TPV typically includes a continuous polymer matrix filled with rubber domains, thus providing the material with a mixed hard / soft character, which has been found to provide good support for glass beads.
    In one embodiment, in which the TPV of the support strip (s) comprises up to approximately 8% by weight of inorganic filling materials, preferably selected from nanotubes, silicates, glass beads, fibers or any mixture thereof.
    Advantageously, the TPV comprises a thermoplastic polymer matrix and a vulcanized rubber phase dispersed in the thermoplastic matrix, preferably the rubber is vulcanized to a degree of about 90% to about 98%.
    The thermoplastic polymer may preferably be a polyolefin, preferably a polypropylene (PP), a polyethylene (PE) or a combination comprising at least one of PP or PE.
    The rubber can advantageously be an ethylene propylene diene monomer rubber (EDPM), a polybutadiene rubber, a polyisoprene rubber, a polyethylene-butylene rubber or any combination comprising at least one of the rubbers mentioned.
    The TPV of the support strip (s) advantageously comprises from about 20 to about 50% by volume of thermoplastic polymer, such as about 30 to about 40% by volume of thermoplastic polymer. The amount of vulcanized rubber can advantageously be from about 50 to about 80% by volume, such as about 60 to about 70% by volume of vulcanized rubber.
    The TPV of the support strip (s) can advantageously have a density of approximately 0.89 to approximately 0.98, such as approximately 0.93 to approximately 0.95 and a Shore A hardness. about 98 or less, such as about 90 to about 95.
    It is preferred that the TPV support strip is a single layer strip, however in one embodiment, it may comprise two or more layers, comprising at least one layer of TPV, preferably comprising two layers of TPV or plus, such as the upper and lower TPV layer, for example with an intermediate thermoplastic layer, for example PP and / or PE.
    The external protective polymer sheath can for example be made of polyamide, polypropylene or polyethylene, such as a crosslinked polyethylene.
    We have discovered that it is very advantageous for the external protective polymer sheath to be made of TPV. Thus, transferring friction forces from the track to the outermost tensile layer can be even more efficient.
    In one embodiment, the external protective polymer sheath is impermeable to the fluid and protects the protective layer (s) and the reinforcing layers from contact with seawater.
    In another embodiment, the external protective polymer sheath is permeable to water, for example the external protective polymer sheath may include perforations.
    The unconnected flexible pipe may include one or more additional layers such as one (or more) retaining layer (s), one (or more) intermediate layer (s), a carcass and / or others reinforcing layers. For example, the flexible pipe which is not connected may include additional layers, as described in standards API17J or API17B.
    In one embodiment, the unconnected flexible pipe comprises a composite layer between the support layer (s) and the outermost tension reinforcement, the composite layer preferably comprises a rolled retaining layer, composed of a fiber reinforced tape. This retaining layer is advantageously positioned directly on the outermost tension reinforcement layer and at least one, preferably at least two support layers are arranged on the retaining layer.
    All the characteristics of the inventions and embodiments of the invention as described here, including ranges and preferred ranges, can be combined in different ways within the scope of the invention, except for specific reason not to combine such characteristics.
    Brief Description of the Preferred Embodiments and Elements of the Invention The above and / or additional objects, features and advantages of the present invention will be described in more detail by the illustrative and nonlimiting examples following and the description of the embodiments of the present invention, with reference to the accompanying drawings.
    The figures are schematic, are not drawn to scale, and can be simplified for the sake of clarity. The same reference numbers are used for identical or corresponding parts.
    [Fig.la]
    Figure la is a schematic side view of an embodiment of an unconnected flexible pipe of the invention.
    [Fig.lb]
    Figure 1b is a cross-sectional view of the pipe of Figure la.
    [Fig.2]
    Figure 2 is a schematic side view of an embodiment of another unconnected flexible pipe of the invention.
    Figures la and 1b show an unconnected flexible pipe comprising from the inside to the outside, a carcass 1, a sealing sheath 2, a pressure armature layer 3, 2 armature layers of tension wound in a crossed fashion 4a, 4b, a support layer 5 and an external protective polymer sheath 6. In this embodiment, the pipe comprises a single support layer 5.
    The carcass layer comprises a locked metal construction which has the purpose of preventing sagging of the sealing sheath or of the pipe. The sealing sheath is an extruded polymer layer which guarantees integrity to the internal fluid. The pressure reinforcement layer is a structural layer, preferably of locked reinforcement wires wound with a laying angle close to 90 °. The pressure reinforcement layer increases the resistance of the flexible pipe with respect to internal and external pressure loads and mechanical crushing; structurally supports the internal pressure sheath; and typically consists of a locked metal construction, which can be reinforced by a flat metal spiral layer. The tension reinforcement layers are advantageously structural layers of metal wires wound helically with a laying angle typically between 20 ° and 55 °. The tension reinforcement layers 4a, 4b are wound transversely at substantially the same angle or an identical angle with respect to the pipe axis.
    The external protective polymer sheath may be permeable or impermeable to seawater. The main purpose of the external protective polymer sheath is to provide metallic protection to the underlying layers. In one embodiment, the external protective polymer sheath is an external sheath of an extradited polymer layer used to protect the pipe against penetration of sea water and other external environments, abrasion and mechanical damage. , and to hold the tension reinforcement wires in position after forming. Anti-wear layers can advantageously be positioned between the reinforcing layers to minimize wear between these structural layers. The anti-wear layers can be a non-metallic layer, an extruded thermoplastic sheath or a tape wrap.
    The support layer can be produced according to the following example:
    Example [0081] The extrusion of a standard flat ribbon of 50 × 10 mm for a support strip is carried out on a conventional single screw extruder with a screw diameter of 90 mm and an L / D ratio of 30.
    The temperature setting on the heating zone of Γ extruder ranges from 160 to 185 ° C and with an overhead temperature of 190 ° C, the typical melting temperature outside the extruder is 190- 195 ° C.
    The quality of the extruded material is TPV, quality 8201-90 from Exxon Mobile, delivered in the form of pallets and pre-dried for 2 hours at 80 ° C before extrusion.
    After extrusion into a flat mold, the ribbon is first cooled in air and then in a cooling bath with a temperature gradient to ensure sufficient cooling of the ribbon.
    To ensure stable properties in the ribbon, the surface temperature of the ribbon is cooled to 45 ° C or less before winding.
    The ribbon is wound with a degree of winding of approximately 85 degrees and with a space between winding of approximately 4 mm on the outermost tension reinforcement layer 4b to provide the layer of support 5.
    Figure 2 is another embodiment of an unconnected flexible pipe of the invention.
    The pipe comprises from the inside to the outside, a carcass 11, a sealing sheath 12, a layer of pressure frame 13, 2 layers of tension frame wound in a crossed manner 14a, 14b, several support layers 5a, 5b, 5c and an external protective polymer sheath 6. In this embodiment, the pipe comprises several support layers, 3 layers 5a, 5b, 5c are illustrated here.
    The 3 support layers 5a, 5b, 5c can be made with the same TPV materials or materials different from TPV. For example, each of the 3 support layers 5a, 5b can be produced by helically winding a strip according to the example above.
    权利要求:
    Claims (1)
    [1" id="c-fr-0001]
    claims [Claim 1] Unconnected flexible pipe for transporting fluid at sea, the pipe has a length and a longitudinal central axis, the pipe comprising a sealing sheath defining a bore for the transport of the fluid, a pressure reinforcement layer comprising at least a helically wound armature wire with a short pitch, at least one tension armature layer comprising a plurality of helically wound armature wires with a long pitch and an extruded external protective polymer sheath, in which the pipe comprises at least one support layer comprising at least one support strip arranged between the outermost layer of the at least one tension reinforcement layer and the external protective polymer sheath, in which the at at least one support strip of each of the at least one support layer has a length and is wound helically with a winding angle ent is at least about 80 degrees from the longitudinal center line to provide tape windings along the length of the conduit and in which the at least one support strip comprises a vulcanized thermoplastic (TPV) product. [Claim 2] The unbound flexible pipe of claim 1, wherein the support strip (s) is from about 3 mm to about 2 cm thick, such as from about 4 mm to about 1.2 cm , such as from 0.5 to 1 cm. [Claim 3] Unconnected flexible pipe according to claim 1 or claim 2, in which the support strip (s) has (have) a width which is greater than its thickness (their thicknesses), preferably about 1 cm to about 20 cm, such as from about 2 cm to about 10 cm, such as from about 4 cm to about 6 cm. [Claim 4] An unconnected flexible pipe according to any one of the preceding claims, in which the support strip (s) is (are) wound with a winding angle of from about 85 to about 89 degrees. [Claim 5] Unconnected flexible pipe according to any one of the preceding claims, in which the support strip (s) of the at least one support layer is (are) wound with an opposite winding direction to a winding direction of the reinforcement wires of the outermost tension layer.
    [Claim 6] Unconnected flexible pipe according to any one of the preceding claims, in which the support strip (s) of one or more of the at least one support layer is / are wound with non-wound windings overlapping. [Claim 7] Unconnected flexible pipe according to any one of the preceding claims, in which the support strip (s) of each of the at least one support layer is (are) wound (s) with a space between adjacent windings , the space preferably forms a clearance which separates the adjacent windings, the average space preferably represents from approximately 2% to approximately 20% of the width of the support strip (s). [Claim 8] An unbound flexible pipe according to any preceding claim, wherein the pipe comprises two or more support layers, such as at least 3 support layers, such as up to 10 support layers, such as up to 6 layers of support. [Claim 9] Unconnected flexible pipe according to any one of the preceding claims, in which the strip (s) of the support layer overlying the outside of an underlying support layer is (are) wound up with the same winding direction and substantially the same winding angle a as the underlying layer, and in which the windings of the overlying layer are offset from the windings of the underlying layer so that the windings of the overlying support layer covers the spaces between the windings of the underlying layer. [Claim 10] Unconnected flexible pipe according to claim 8 or claim 9, wherein the support layers provide a support structure between the outer sheath and the outermost tension layer, wherein the support structure has a coefficient determined stacking while the pipe is in a straight and unloaded condition, in which the stacking coefficient is 90 to 98%, such as at least about 95%. [Claim 11] Unconnected flexible pipe according to any one of the preceding claims, in which the at least one support strip on a weight basis consists essentially of a vulcanized thermoplastic product (TPV) and optionally up to about 8% by weight fillers, stabilizers and / or plasticizing oils (plasticizers), preferably the support strip is essentially devoid of plasticizing oils.
    [Claim 12] An unbound flexible pipe according to any one of the preceding claims, wherein the at least one support strip comprises up to about 10% by volume of glass beads, preferably hollow glass beads. [Claim 13] An unconnected flexible pipe according to any one of the preceding claims, wherein the TPV comprises a thermoplastic polymer matrix and a vulcanized rubber phase dispersed in the thermoplastic matrix, preferably the rubber is vulcanized to a degree ranging from about 90% to about 98%. [Claim 14] An unbound flexible pipe according to claim 13, wherein the thermoplastic polymer is a polyolefin, preferably polypropylene (PP), polyethylene (PE) or a combination comprising at least one of PP or PE. [Claim 15] The unbonded flexible pipe of claim 13 or claim 14, wherein the rubber is an ethylene propylene diene monomer rubber (EDPM), a polybutadiene rubber, a polyisoprene rubber, a polyethylene butylene rubber, or any it combination comprising at least one of the rubbers mentioned. [Claim 16] An unbonded flexible pipe according to any one of the preceding claims, wherein the TPV of the carrier strip (s) comprises from about 20 to about 50% by volume of thermoplastic polymer, such as from about 30 to about 40% by volume of thermoplastic polymer. [Claim 17] An unbound flexible pipe according to any one of the preceding claims, in which the support strip (s) has a Shore A hardness of about 98 or less, such as about 90 to about 95. [Claim 18] Unconnected flexible pipe according to any one of the preceding claims, in which the at least one support strip is a layered strip, comprising two or more layers, comprising at least one layer of TPV, preferably comprising two layers of TPV or plus, such as the highest TPV layer and the lowest TPV layer. [Claim 19] An unconnected flexible pipe according to any one of the preceding claims, in which the external protective polymer sheath comprises a layer of TPV. [Claim 20] Unconnected flexible pipe according to any one of the preceding claims, in which the unconnected flexible pipe comprises a
    composite layer between the support layer (s) and the outermost tensioning reinforcement, the composite layer preferably comprises a retaining layer wound with a fiber-reinforced tape.
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    FR3068283A1|2019-01-04|ARMOR FOR FLEXIBLE DRIVING HAVING A UNIDIRECTIONAL COMPOSITE PROFILE AND A REINFORCING TAPE
    同族专利:
    公开号 | 公开日
    NO20190392A1|2019-10-07|
    GB201904113D0|2019-05-08|
    GB2574296B|2020-08-12|
    GB2574296A|2019-12-04|
    FR3079904B1|2021-12-17|
    US10941621B2|2021-03-09|
    US20190309582A1|2019-10-10|
    BR102019006947A2|2019-10-22|
    引用文献:
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    US5176179A|1983-12-22|1993-01-05|Institut Francais Du Petrole|Flexible duct having no appreciable variation in length under the effect of an internal pressure|
    EP0844429A1|1996-11-22|1998-05-27|Institut Francais Du Petrole|Low-permeability sheath and its use in high pressure conduits|
    WO2014128422A1|2013-02-25|2014-08-28|Technip France|Flexible pipe for transporting hydrocarbons having an outer reinforced sealed sheath|
    WO2015139708A1|2014-03-21|2015-09-24|National Oilwell Varco Denmark I/S|A flexible pipe|
    WO2016078666A1|2014-11-20|2016-05-26|National Oilwell Varco Denmark I/S|An unbonded flexible pipe and a method for regulating the temperature of the surface of an unbonded flexible pipe|
    FR2670862B1|1990-12-21|1993-06-11|Coflexip|FLEXIBLE PIPE WITH IMPROVED THERMAL PROTECTION.|
    FR2756605B1|1996-12-04|1998-12-31|Coflexip|FLEXIBLE PIPE WITH GAS-TIGHT CORRUGATED METAL INTERNAL TUBE|
    AU2005200068B2|1999-11-05|2007-11-15|Trinity Bay Equipment Holdings, LLC|Flexible pipe and method of manufacturing same|
    FR2837899B1|2002-03-28|2004-07-30|Coflexip|DEVICE FOR LIMITING THE LATERAL FLAMMING OF THE ARMOR WEBS OF A FLEXIBLE PIPE|
    BRPI0414954B1|2003-10-31|2016-11-29|Nkt Flexibles Is|hose and method of manufacturing a hose|
    MX2009009837A|2007-03-21|2009-09-24|Technip France|Flexible duct for conveying hydrocarbons and having a reinforced maintain layer.|
    FR2926347B1|2008-01-11|2009-12-18|Technip France|FLEXIBLE DRIVING FOR THE TRANSPORT OF DEEP WATER HYDROCARBONS|
    EP2513543B1|2009-12-15|2019-07-17|National Oilwell Varco Denmark I/S|An unbonded, flexible pipe|
    FR2973469B1|2011-03-29|2014-05-09|Technip France|SUB-MARINE FLEXIBLE TUBULAR DRIVING FOR LARGE DEPTH AND METHOD OF MANUFACTURE|
    EP2825803B1|2012-03-13|2020-05-27|National Oilwell Varco Denmark I/S|An unbonded flexible pipe with an optical fiber containing layer|
    FR3022320B1|2014-06-16|2016-07-29|Technip France|TUBULAR DRIVE WITH COMPOSITE RETAINING STRIP|
    GB201421421D0|2014-12-02|2015-01-14|Ge Oil & Gas Uk Ltd|Angular displacement of flexible pipe|SG10201808916XA|2014-09-30|2018-11-29|Flexsteel Pipeline Technologies Inc|Connector for pipes|
    CA3004049C|2015-11-02|2021-06-01|Flexsteel Pipeline Technologies, Inc.|Real time integrity monitoring of on-shore pipes|
    US11208257B2|2016-06-29|2021-12-28|Trinity Bay Equipment Holdings, LLC|Pipe coil skid with side rails and method of use|
    US10753512B1|2019-03-28|2020-08-25|Trinity Bay Equipment Holdings, LLC|System and method for securing fittings to flexible pipe|
    WO2021102318A1|2019-11-22|2021-05-27|Trinity Bay Equipment Holdings, LLC|Reusable pipe fitting systems and methods|
    US11242948B2|2019-11-22|2022-02-08|Trinity Bay Equipment Holdings, LLC|Potted pipe fitting systems and methods|
    US10822194B1|2019-12-19|2020-11-03|Trinity Bay Equipment Holdings, LLC|Expandable coil deployment system for drum assembly and method of using same|
    法律状态:
    2020-03-12| PLFP| Fee payment|Year of fee payment: 2 |
    2020-04-03| PLSC| Publication of the preliminary search report|Effective date: 20200403 |
    2021-03-10| PLFP| Fee payment|Year of fee payment: 3 |
    优先权:
    申请号 | 申请日 | 专利标题
    US201862653011P| true| 2018-04-05|2018-04-05|
    US62/653,011|2018-04-05|
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